ðŸ TPS Deep Dive Series – Explore the Heart of Lean with Toyota’s Proven Framework
Understand the Principles, Tools, and Practices That Made Toyota a Global Benchmark for Operational Excellence
🚀 Why the TPS Deep Dive Series?
The Toyota Production System (TPS) is the DNA of Lean. It has inspired decades of excellence in manufacturing, services, healthcare, and IT operations. If you want to go beyond tools and understand the mindset that drives world-class performance, this program is for you.
The TPS Deep Dive Series brings together four foundational TPS pillars:
✅ TPS Overview
✅ Heijunka (Production Leveling)
✅ Just-in-Time (JIT)
✅ Poka-Yoke (Error-Proofing)
Together, these courses offer you both the philosophy and the practicality of Toyota’s legendary system.
📦 What’s Inside the TPS Deep Dive Series?
1ï¸âƒ£ TPS Overview – The Philosophy Behind the Tools
Discover the core principles, dual pillars, and cultural backbone of TPS.
🔹 The history and evolution of TPS
🔹 The twin pillars: JIT and Jidoka
🔹 Respect for people and continuous improvement
🔹 14 Toyota Management Principles (Liker’s Model)
🔹 TPS vs Traditional Manufacturing
2ï¸âƒ£ Heijunka – Balance the Load, Stabilize the System
Learn how to flatten demand variation and level production schedules to enable smooth, predictable operations.
🔹 What is Heijunka and why it’s critical in Lean
🔹 Tools: Heijunka Box, pitch, and leveling techniques
🔹 Aligning Heijunka with takt time
🔹 Heijunka in high-mix, low-volume environments
🔹 Case study: Production leveling in assembly and services
3ï¸âƒ£ Just-in-Time (JIT) – Flow with Precision
Implement systems that produce only what’s needed, when it’s needed, in the amount needed.
🔹 Principles of JIT and pull-based production
🔹 Reducing lead time, batch sizes, and inventory
🔹 Visual control and Kanban integration
🔹 JIT in manufacturing, service, and logistics
🔹 Common barriers to JIT and how to overcome them
4ï¸âƒ£ Poka-Yoke – Design Out the Defects
Master the art of mistake-proofing with practical, low-cost, high-impact tools.
🔹 What is Poka-Yoke and its role in TPS
🔹 Types: Contact, Motion, Warning, Automatic Shutoff
🔹 Examples from shop floor, software, healthcare
🔹 How to implement Poka-Yoke systems
🔹 Idea generation & audit templates included
🎯 What You’ll Learn
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The full foundation of TPS philosophy, structure, and tools
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How to reduce waste and variability using Heijunka and JIT
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How to integrate Poka-Yoke for defect prevention
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How to embed the Toyota Way into your own Lean culture
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How to build flow, stability, and quality into every process
Why Choose AIG's TPS Deep Dive Series?
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Holistic TPS Understanding: This bundle provides an unparalleled, integrated view of how the core pillars of TPS (JIT, Jidoka via Poka-Yoke, and Heijunka) work together to create a truly world-class operational system.
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Expert-Led Training: Our programs are developed and delivered by highly experienced Lean and TPS consultants with a proven track record of implementing these advanced methodologies in diverse industries.
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Practical & Strategic Insights: Go beyond theoretical knowledge with in-depth case studies, practical exercises, and strategic discussions that enable you to apply TPS principles effectively within your organization.
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Drive Transformative Results: Equip your team with the knowledge and skills to reduce waste, improve quality, enhance flow, and achieve a level of operational agility that sets your organization apart.
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Cultivate a Lean Culture: Foster a deep understanding and appreciation for the TPS philosophy, empowering your team to drive continuous improvement and sustainable excellence.
Who Will Benefit Most from This Series?
The TPS Deep Dive Series is ideal for:
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Operations & Production Leaders: Managers and directors seeking to implement advanced Lean strategies and transform their operational systems.
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Lean Managers & Continuous Improvement Professionals: Individuals looking to deepen their expertise in the foundational principles of TPS.
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Process Engineers & Industrial Engineers: Professionals involved in designing, optimizing, and maintaining highly efficient processes.
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Supply Chain & Logistics Managers: Those aiming to optimize material flow and inventory through advanced pull systems.
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Anyone Leading or Participating in Lean Transformations: Teams committed to achieving a truly world-class level of operational performance.
Hear From Our Valued Clients
"The TPS Deep Dive Series was exactly what our leadership team needed. Understanding Heijunka and JIT in such detail, combined with Poka-Yoke, has given us a clear roadmap to a truly lean enterprise. AIG's expertise is unmatched!" — Robert K., VP of Operations
"This bundle is a must for anyone serious about Lean. It connects all the dots, showing how the TPS principles work together. We've already seen significant improvements in stability and quality since implementing what we learned." — Sarah L., Lean Program Manager
👥 Who Should Enroll?
This program is ideal for:
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Lean Six Sigma Practitioners (YB, GB, BB)
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Operations Managers, Process Engineers, CI Leaders
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Quality Heads, Production Supervisors
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Professionals in Manufacturing, Logistics, Healthcare, BPO, IT
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Anyone wanting to deepen their Lean mindset using TPS
📚 Key Program Features
✅ 100% Online + Lifetime Access
✅ Industry Case Studies + Examples
✅ Templates for Poka-Yoke, Heijunka, JIT Planning
✅ Language: English + Hinglish
✅ Certificate of Completion from AIG
✅ Access to AIG’s Lean Mastery Community
â±ï¸ Duration & Pricing
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Total Duration: 10–12 Hours
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Mode: Self-paced (Optional Live Q&A Access)
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Access Validity: Lifetime
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Program Fee: ₹XXX (All Inclusive)
[Introductory Offer – Get 35% Off for Early Registrations]
🎠Bonus Resources
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TPS Model Infographic
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JIT Implementation Planner
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Heijunka Box Template (Excel)
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Poka-Yoke Checklist
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AIG’s TPS Deployment Guide (PDF)
📞 Need Help or Team Enrollment?
📧 info@aigpl.com
📱 +91-783-865-6001
💬 WhatsApp Support | 🎓 Group Discounts & Corporate Access Available
✅ Learn What Made Toyota Great – Apply It Anywhere
Whether you're looking to reduce waste, improve flow, or build a Lean culture, TPS is your foundation. Begin your deep dive today.
👉 [Enroll Now]
👉 [Download Brochure]
👉 [Request a Free Demo]
