âš™ï¸ Rapid Changeover Mastery – Reduce Setup Time. Boost Productivity. Maximise Flow.
Master Proven Lean Tools to Cut Downtime and Keep Your Operations Running at Full Speed
🚀 Why Rapid Changeover Matters
Every minute your machine or process is idle is a lost opportunity. In today’s fast-paced business environment, companies must switch products, tasks, or batches rapidly—without compromising quality or safety. That’s where the Rapid Changeover Mastery Bundle comes in.
This high-value training bundle combines three essential Lean tools:
✅ SMED (Single-Minute Exchange of Dies)
✅ Standard Work
✅ Takt Time
Learn to transform slow, wasteful changeovers into fast, efficient, and repeatable routines. Ideal for both manufacturing and service industries.
📦 What’s Included in the Rapid Changeover Mastery Bundle?
1ï¸âƒ£ SMED – Slash Setup Times Like the Pros
SMED is a systematic approach to reducing changeover time from hours to minutes.
🔹 What is SMED and why it's revolutionary
🔹 Internal vs External activities
🔹 The 7-step SMED methodology
🔹 Case studies: SMED in packaging, CNC, BPO & hospital settings
🔹 SMED worksheet templates
2ï¸âƒ£ Standard Work – Create Repeatable Excellence
Without standard work, changeover performance varies by operator or shift. With it, every team can perform like your best team.
🔹 Elements of Standard Work
🔹 Creating job breakdown sheets & visual SOPs
🔹 Balancing time, quality & safety
🔹 Using Standard Work to sustain SMED and reduce variation
🔹 Templates for SOPs, job instructions, and layered audits
3ï¸âƒ£ Takt Time – Align with Customer Demand
Takt Time helps determine how fast your processes must run to meet customer expectations without overproduction.
🔹 Understanding takt time vs cycle time vs lead time
🔹 Calculating takt time accurately
🔹 Using takt time to balance work cells and reduce WIP
🔹 Role of takt in setup planning and flow control
🔹 Takt boards and real-time tracking tools
Why Choose AIG's Rapid Changeover Mastery Bundle?
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Integrated Solutions: Learn how SMED, Standard Work, and Takt Time are interdependent and how their combined application leads to superior operational performance.
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Expert-Led Training: Our programs are delivered by seasoned Lean practitioners with extensive hands-on experience in implementing these methodologies across diverse industries.
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Practical & Actionable: Focus on real-world application with practical exercises, case studies, and templates that enable immediate implementation in your workplace.
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Measurable Impact: Equip your team with the skills to achieve significant reductions in changeover times, leading to increased capacity, reduced costs, and improved profitability.
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Foster Agility: Cultivate a culture of flexibility and responsiveness, allowing your organization to adapt quickly to changing market conditions and customer needs.
Who Will Benefit Most from This Bundle?
The Rapid Changeover Mastery Bundle is ideal for:
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Manufacturing & Production Managers: Leaders responsible for optimizing production lines and increasing throughput.
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Operations Supervisors & Team Leaders: Those managing daily operations and seeking to improve efficiency and reduce downtime.
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Process Engineers & Industrial Engineers: Professionals involved in process design, optimization, and layout.
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Maintenance & Setup Technicians: Individuals directly involved in equipment changeovers.
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Lean Coordinators & Continuous Improvement Specialists: Anyone driving Lean initiatives and seeking to implement advanced tools.
Hear From Our Valued Clients
"The SMED training in this bundle was transformative! We cut our major changeover time by 60% within weeks. AIG's practical approach is outstanding." — Robert D., Plant Manager
"Understanding how Standard Work and Takt Time support SMED made all the difference. This bundle provides a complete framework for truly agile production. Highly recommended!" — Emily C., Operations Analyst
🧠What You’ll Learn
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How to dramatically reduce machine and process downtime
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How to implement SMED using real-world templates
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How to sustain improvements through Standard Work
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How to use Takt Time to optimize flow and eliminate overproduction
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How to connect changeover, operator efficiency, and customer demand
👥 Who Should Join?
Perfect for professionals in:
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Manufacturing / Production / Quality
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Maintenance & Operations
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Process Improvement / Lean Teams
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BPOs & Service Operations
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Engineering, Pharma, Automotive, Food & Beverage
📚 Program Features
✅ 100% Online, Self-Paced or Instructor-Led
✅ Short Modules with Practical Exercises
✅ Downloadable SMED & SOP Templates
✅ Case Studies from Real Lean Deployments
✅ Dual Language Access (English + Hinglish)
✅ Certificate of Completion from AIG
✅ Exclusive Access to AIG Learner’s Community
â±ï¸ Duration & Investment
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Total Duration: 8–10 Hours
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Access: Lifetime
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Delivery Mode: Online (Self-Paced or Live)
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Program Fee: ₹XXX (All Inclusive)
[Launch Offer: Save 35% – Enroll Now]
🎠Bonus Content
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SMED Setup Time Calculator
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Job Breakdown Template (Excel)
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Takt Time Analysis Toolkit
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Process Changeover Planning Sheet
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Changeover Video Simulations & Analysis Scenarios
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Exclusive E-book: “Speed as a Lean Superpower”
📞 Talk to Us or Train Your Teams
Want to roll this out at your plant or service center?
📧 info@aigpl.com
📱 +91-783-865-6001
💬 Live Chat | 📠Corporate Training & Team Pricing Available
✅ Enroll Today – Cut Downtime. Increase Flow. Deliver Faster.
The Rapid Changeover Mastery bundle gives you everything you need to go from reactive to responsive.
👉 [Enroll Now]
👉 [Download Program Brochure]
👉 [Book a Demo for Your Team]
