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Visibility is a key driver of Lean success. When teams can see performance, identify problems, and act in real time, they become more agile, responsive, and aligned. The Lean Visual Excellence Pack brings together three of the most effective visual tools used by top-performing Lean organizations:
✅ Andon Systems
✅ Visual Controls
✅ Kanban Boards
This powerful bundle is perfect for teams and professionals seeking to create transparent, well-managed, and high-performance workplaces—whether in manufacturing, IT, logistics, healthcare, or services.
Enable frontline teams to raise alerts, pause work, and request assistance immediately when issues arise.
What is Andon? Manual vs. digital systems
Key roles: Operators, Supervisors, Quality Teams
Cultivating a rapid response culture
Use cases in production floors and service centers
Planning templates and escalation workflows
Design simple, visual cues that communicate standards clearly and help teams act without delay.
Types: Indicators, signals, status boards, floor markings
Designing effective visuals using color, location, and shape
Examples: KPI boards, hourly production goals, quality alerts
Includes visual SOPs and audit checklist templates
Implement Kanban to improve workflow visibility and manage work-in-progress effectively.
What is Kanban and how it enables flow
Kanban boards for manufacturing, admin, IT, and HR
Pull vs. push systems explained
How to set WIP (Work-in-Progress) limits and reduce bottlenecks
Build your own physical or digital Kanban system (Trello, Jira, etc.)
How to visualize problems and performance using Andon
How to design and deploy impactful visual controls
How to use Kanban to optimize flow and reduce delays
How to build a proactive, self-managed team culture
How to integrate visual tools into daily operations for lasting impact
Ideal for professionals and teams from:
Manufacturing, Logistics, and Services
Lean Practitioners (Yellow/Green/Black Belts)
Operations & Quality Leaders
Project Managers and CI Professionals
Startups, MSMEs, and BPO Teams
100% Online – Learn Anytime, Anywhere
✅ Real-World Templates and Toolkits
✅ Industry Case Studies and Practical Exercises
✅ Certificate of Completion from AIG
✅ Dual Language Access: English + Hinglish
✅ Bonus Materials + Learner Community Access
Integrated Learning: Understand how Andon, Visual Controls, and Kanban work together for end-to-end visibility.
Expert Instructors: Learn from industry veterans with deep practical expertise.
Immediate Application: Start using visual tools in your workplace from day one.
Transformative Outcomes: Reduce errors, enhance flow, and build operational discipline.
Empowered Teams: Enable your workforce to manage performance and respond quickly.
Andon Planning Template
Visual Control Design Guide
Kanban Board Setup Sheet
Digital Kanban Tools (Trello, Jira, ClickUp) – Recommendations
Visual Excellence Audit Checklist
One-Click Access to All Downloads
40 hours of high quality Instructor led training.
Hands on training on Data Analysis using Minitab and live project data.
Mentor 5 Six Sigma projects to enable certification.
At AIG get trained on lean six sigma master black belt by practicing Master Black Belts.
Classes at AIG can be planned as per your availability. You can attend classes in multiple of 2 hours i.e. classes can be arranged for 2,4,6,8 hours.
You can pay your fee in installments or we can help setup EMI from the bank.
We use Technology to make our relationship more transparent and accountable. You can download our Android App for ease.
Get access to 100s of completed lean six sigma projects, articles and participate in discussions with industry experts.
We provide support to help you get placed. We help with interview preparation, resume building and alumni network for placement.
The Lean Visual Excellence Pack is an online training bundle focused on three core Lean tools—Andon Systems, Visual Controls, and Kanban Boards. It’s ideal for operations professionals, team leaders, Lean practitioners, quality managers, and anyone looking to improve visibility, performance, and responsiveness in their workplace.
You’ll learn how to:
Use Andon systems to highlight issues in real time
Design and implement Visual Controls that clarify standards and show deviations
Set up and manage Kanban Boards to improve work flow and reduce bottlenecks
Create a work environment where performance is visible, and problems are addressed quickly
Apply these tools in manufacturing, services, IT, healthcare, logistics, and more
The pack includes:
3 self-paced courses (Andon, Visual Controls, Kanban)
Downloadable templates and planning tools
Case studies from real-world industry settings
Lifetime access to video content
Certificate of Completion from AIG
Access to the AIG Lean Learners Community for continued support
AIG
The total duration is approximately 6–8 hours. The courses are 100% online and self-paced, so you can complete them at your convenience, revisit lessons anytime, and implement the tools as you learn.
his pack is:
Tool-focused: It zeroes in on visual tools that drive daily performance and accountability
Practical: Includes ready-to-use templates, guides, and real-world examples
Flexible: Designed for learners from diverse industries and job roles
Integrated: Shows how Andon, Visual Controls, and Kanban work together to build a proactive and efficient operational system
Lean Six Sigma Consultant
Neha Sharma, a certified MBB, PMP and LA for several ISO Standards has had experience of training greater than 1000 Six Sigma Professionals for Black Belt and Green Belt programs. She has helped several firms with success change implementations.
LSS MBB, LA ISO 9001, 27001, 14001, 45001, 20000-1, 22301. 22001. IATF, 31000, ITIL Practioner, Prince2 Practioner, Scrum Master Etc.
CEO and Principal Consultant @AIG, Pranay has had an illustrious career of over 2.5 decades helping companies become profitable and organized. He has been instrumental in the setup of Management Systems, Lean Six Sigma Implementation, Project Mgmt framework, etc. He has mentored more than 20000 professionals in Lean Six Sigma, ISO Standards, Project Management, Digital Transformation, etc.
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