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Facing bottlenecks, delays, or inconsistent workloads in your operations?
Lean Flow Mastery is your path to creating high-performing systems with streamlined, predictable, and demand-driven flows.
This power-packed training bundle combines three critical flow-based Lean tools:
Value Stream Mapping (VSM)
Continuous Flow
Heijunka
Together, they help you reduce lead time, eliminate waste, and enhance throughput across industries like manufacturing, BPO, healthcare, IT, and services.
Differentiate between value-adding and non-value-adding steps
Create Current State and Future State Maps
Capture cycle time, lead time, takt time
Analyze information and material flow
Study real-world cases from manufacturing, BPO, and healthcare
Includes: VSM Templates in Excel & PDF
Understand Flow vs Push systems
Learn techniques to implement Continuous Flow
Design work cells and create one-piece flow
Apply flow in high-mix/low-volume environments
Includes: Flow control strategies + real-life implementation tips
Grasp the concept of Heijunka and how it supports flow
Implement load leveling with Heijunka Box
Sequence workloads by takt time and demand
Reduce overburden (Muri) and unevenness (Mura)
Apply concepts in both discrete and repetitive production settings
How to map processes and uncover inefficiencies using VSM
How to create smooth, uninterrupted flow with practical tools
How to stabilize production and improve predictability using Heijunka
How to connect flow principles with takt time and pull systems
How to apply Lean flow across multiple industries
This program is ideal for:
Production & Operations Leaders
Lean Practitioners & CI Teams
Process and Industrial Engineers
Quality Managers
BPO, Healthcare, and Logistics Professionals
Anyone working to reduce delays, increase throughput, and enhance process flow
✔️ Integrated Flow Optimization
VSM helps you see the problem, Continuous Flow drives smooth execution, and Heijunka sustains it.
✔️ Expert Training
Delivered by seasoned Lean experts with cross-industry experience.
✔️ Hands-On Learning
Use templates, simulation activities, and real case studies to apply concepts in your workplace.
✔️ Real-World Outcomes
Learn how to apply and sustain Lean flow to drive business impact long after training ends.
✅ Instructor-Led Sessions or Self-Paced Options
✅ Case Studies & Simulation Exercises
✅ Downloadable Templates & VSM Toolkits
✅ Language: English + Hinglish Available
✅ Certificate of Completion from AIG
✅ Lifetime Access to All Content
✅ Free Access to AIG’s Lean Practitioner Forum
40 hours of high quality Instructor led training.
Hands on training on Data Analysis using Minitab and live project data.
Mentor 5 Six Sigma projects to enable certification.
At AIG get trained on lean six sigma master black belt by practicing Master Black Belts.
Classes at AIG can be planned as per your availability. You can attend classes in multiple of 2 hours i.e. classes can be arranged for 2,4,6,8 hours.
You can pay your fee in installments or we can help setup EMI from the bank.
We use Technology to make our relationship more transparent and accountable. You can download our Android App for ease.
Get access to 100s of completed lean six sigma projects, articles and participate in discussions with industry experts.
We provide support to help you get placed. We help with interview preparation, resume building and alumni network for placement.
The Lean Flow Mastery program is designed for professionals looking to optimize processes by mastering key Lean tools—Value Stream Mapping (VSM), Continuous Flow, and Heijunka. It's ideal for operations leaders, Lean practitioners, quality managers, and process improvement teams across manufacturing, services, healthcare, logistics, and more.
The training covers in-depth modules on:
Creating and analyzing Value Stream Maps
Designing Continuous Flow systems
Applying Heijunka for load leveling
Real-world examples and templates for practical use
No prior experience is needed. This program is designed to be beginner-friendly while also delivering advanced insights useful for seasoned professionals seeking practical flow-based solutions.
The course is 100% online with lifetime access. It includes 8–10 hours of self-paced learning, downloadable tools, case studies, and optional live Q&A sessions with expert instructors.
Yes. Upon successful completion, you will receive a Certificate of Completion from Advance Innovation Group (AIG). The certificate validates your mastery of VSM, Continuous Flow, and Heijunka tools.
Lean Six Sigma Consultant
Neha Sharma, a certified MBB, PMP and LA for several ISO Standards has had experience of training greater than 1000 Six Sigma Professionals for Black Belt and Green Belt programs. She has helped several firms with success change implementations.
LSS MBB, LA ISO 9001, 27001, 14001, 45001, 20000-1, 22301. 22001. IATF, 31000, ITIL Practioner, Prince2 Practioner, Scrum Master Etc.
CEO and Principal Consultant @AIG, Pranay has had an illustrious career of over 2.5 decades helping companies become profitable and organized. He has been instrumental in the setup of Management Systems, Lean Six Sigma Implementation, Project Mgmt framework, etc. He has mentored more than 20000 professionals in Lean Six Sigma, ISO Standards, Project Management, Digital Transformation, etc.
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