- +917838656001
- info@aigpl.com
In Lean methodology, quality isn’t just about inspection—it’s about proactive prevention. The Lean Quality Shield Bundle equips you with three essential Lean tools designed to safeguard your processes from defects, rework, and inconsistencies.
This comprehensive bundle helps you master:
Poka-Yoke (Mistake-Proofing)
Root Cause Analysis (RCA)
Standard Work
Together, these tools form a powerful defense against defects, process variations, and recurring issues—enabling you to design simple, consistent, and robust workflows.
Poka-Yoke – Stop Errors Before They Occur
Learn how to build systems that prevent mistakes from happening in the first place.
Understand Poka-Yoke principles and why they’re effective
Explore types like contact, motion, step, warning, and physical barriers
See real-life applications in manufacturing, IT, healthcare, and service sectors
Master simple design tactics and audit checklists
2️⃣ Root Cause Analysis (RCA) – Fix Problems at Their Source
Don’t just fix symptoms—get to the root of problems to prevent them permanently.
Learn popular RCA methods like 5 Whys, Fishbone (Ishikawa), and Fault Tree analysis
Know when and how to apply each RCA technique
Validate root causes and implement corrective actions
Follow hands-on case studies and use reporting templates
3️⃣ Standard Work – Guarantee Consistent, Quality Outcomes
Ensure every team member follows the best process every time, every shift.
Discover the elements of Standard Work: time, sequence, layout
Develop job breakdown sheets and clear SOPs
Train new staff effectively with Standard Work
Link Standard Work with Poka-Yoke and RCA for sustained quality
Access templates for SOPs, audits, and training documentation
Integrated Quality Management: Combines Standard Work, Poka-Yoke, and RCA for a holistic approach to quality and defect prevention.
Expert Guidance: Learn from experienced Lean and Quality consultants with proven industry success.
Hands-On Learning: Real-world exercises, case studies, and practical templates for immediate workplace application.
Tangible Results: Cut defects, minimize rework, and boost customer satisfaction and profits.
Build a Quality Culture: Encourage continuous improvement and embed quality into daily operations.
Quality Managers and Engineers
Production and Operations Leaders
Process and Industrial Engineers
Supervisors and Team Leaders
Lean Practitioners and Continuous Improvement Specialists
“The Lean Quality Shield transformed our quality journey. Poka-Yoke prevented errors right away, and RCA helped us solve recurring issues permanently. AIG’s training is exceptional!” — David P., Quality Director
“This bundle is essential for any company serious about quality. Standard Work disciplined our teams, and combined with Poka-Yoke and RCA, we drastically cut rework and earned more customer trust.” — Sophia M., Operations Manager
Integrated Learning: Understand how Andon, Visual Controls, and Kanban work together for end-to-end visibility.
Expert Instructors: Learn from industry veterans with deep practical expertise.
Immediate Application: Start using visual tools in your workplace from day one.
Transformative Outcomes: Reduce errors, enhance flow, and build operational discipline.
Empowered Teams: Enable your workforce to manage performance and respond quickly.
How to implement Poka-Yoke to prevent human and system errors
Techniques for root cause investigation and permanent elimination of issues
Building repeatable, robust processes with Standard Work
Integrating prevention, detection, and correction into one effective system
Cultivating a Lean quality mindset across your organization
Quality Assurance and Control Professionals
Operations Managers and Team Leaders
Lean Six Sigma Yellow/Green Belts
Process Improvement and Safety Teams
Professionals across Manufacturing, Logistics, BPO, Healthcare, and Startups
Fully Online with Lifetime Access
Practical Templates and Worksheets Included
English and Hinglish Language Options
Industry Case Studies (Manufacturing & Service)
Certificate of Completion from AIG
Access to Lean Quality Community Forum
Poka-Yoke Idea Sheet with 50+ Examples
RCA Report Template (5 Whys & Fishbone)
Standard Work Instruction SOP Format
Corrective Action Log Template
Quality Shield Printable Poster (PDF)
40 hours of high quality Instructor led training.
Hands on training on Data Analysis using Minitab and live project data.
Mentor 5 Six Sigma projects to enable certification.
At AIG get trained on lean six sigma master black belt by practicing Master Black Belts.
Classes at AIG can be planned as per your availability. You can attend classes in multiple of 2 hours i.e. classes can be arranged for 2,4,6,8 hours.
You can pay your fee in installments or we can help setup EMI from the bank.
We use Technology to make our relationship more transparent and accountable. You can download our Android App for ease.
Get access to 100s of completed lean six sigma projects, articles and participate in discussions with industry experts.
We provide support to help you get placed. We help with interview preparation, resume building and alumni network for placement.
The primary goal is to help professionals build error-proof processes by using practical Lean tools like Poka-Yoke, Root Cause Analysis, and Standard Work. It focuses on preventing defects, improving process consistency, and solving quality issues at their root.
This program is ideal for Quality Managers, Operations Leaders, Process Engineers, Team Leads, and Lean Practitioners who want to eliminate recurring problems, reduce rework, and enhance overall process quality in manufacturing, services, BPOs, or healthcare.
You’ll get access to ready-to-use templates such as:
Poka-Yoke idea worksheet
RCA templates (5 Whys, Fishbone)
Standard Work SOP format
Corrective action log
Quality shield poster (print-ready PDF)
The program is delivered 100% online and can be taken at your own pace. It takes approximately 8–10 hours to complete and comes with lifetime access. Optional live sessions and community support are also available.
You’ll learn to design robust systems that prevent human and process errors, ensure consistency across teams, and eliminate root causes of recurring problems—resulting in lower defect rates, better compliance, improved customer satisfaction, and long-term quality sustainability.
Lean Six Sigma Consultant
Neha Sharma, a certified MBB, PMP and LA for several ISO Standards has had experience of training greater than 1000 Six Sigma Professionals for Black Belt and Green Belt programs. She has helped several firms with success change implementations.
LSS MBB, LA ISO 9001, 27001, 14001, 45001, 20000-1, 22301. 22001. IATF, 31000, ITIL Practioner, Prince2 Practioner, Scrum Master Etc.
CEO and Principal Consultant @AIG, Pranay has had an illustrious career of over 2.5 decades helping companies become profitable and organized. He has been instrumental in the setup of Management Systems, Lean Six Sigma Implementation, Project Mgmt framework, etc. He has mentored more than 20000 professionals in Lean Six Sigma, ISO Standards, Project Management, Digital Transformation, etc.
D44, Red FM Road,93.5 Red FM, Sector 2, Noida, Gautam Buddh Nagar, Uttar Pradesh, 201301
Copyright © 2026 All rights reserved
Privacy Policy
Term Of Services
