Lean Problem Solver’s Toolkit – Master Root Cause Problem Solving

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Lean Problem-Solver Toolkit – Your Guide to Effective, Lasting Solutions

Every organization faces recurring challenges—whether it's inefficiency, quality issues, or process gaps. What distinguishes high-performing teams is not just the ability to fix problems, but to solve them at the root—permanently and systematically.

Why Choose the Problem Solver’s Toolkit?

Every organization faces recurring challenges—whether it’s inefficiency, quality issues, or process gaps. What distinguishes high-performing teams is not just the ability to fix problems, but to solve them at the root—permanently and systematically.

The Problem Solver’s Toolkit equips you with three of the most powerful, industry-recognized Lean tools to do exactly that:

A3 Problem Solving
Root Cause Analysis (RCA)
PDCA (Plan-Do-Check-Act)

Whether you’re in manufacturing, services, IT, healthcare, or operations, this toolkit gives you the confidence and capability to become a structured problem-solver and improvement leader.

What’s Included in the Toolkit?

A3 Problem Solving – Structured Thinking, Lasting Solutions

Break complex problems into clear, actionable solutions using the Lean A3 approach.

  • Understand the power of the A3 format

  • Learn key elements: Background, Current State, Goals, Root Cause, Countermeasures, Follow-Up

  • Visual storytelling through a single-page A3 report

  • Templates and real-world A3 case walkthroughs


2️⃣ Root Cause Analysis (RCA) – Solve the Right Problem

Avoid surface-level fixes. Learn to investigate, diagnose, and eliminate the root cause.

  • 5 Whys Technique

  • Fishbone Diagram (Ishikawa)

  • Cause & Effect Matrix

  • RCA in quality, safety, and process failure scenarios

  • Downloadable RCA worksheets and examples


3️⃣ PDCA – Continuous Improvement in Action

Learn to use the PDCA cycle to drive consistent, measurable improvements over time.

  • Plan-Do-Check-Act explained with real examples

  • How PDCA supports A3 and RCA workflows

  • Running effective Kaizen initiatives

  • Hands-on exercises with PDCA planners and templates

What You’ll Learn

  • How to define, analyze, and solve problems using Lean thinking

  • How to uncover root causes and prevent recurrence

  • How to communicate clearly through visual tools like A3 reports

  • How to use PDCA to embed a culture of ongoing improvement

  • How to apply structured problem-solving in any industry

Who Should Enroll?

his toolkit is ideal for professionals across industries, including:

  • Quality Managers, Engineers, and Team Leaders

  • Lean Six Sigma Yellow, Green, and Black Belts

  • Project Managers and Process Owners

  • Business Analysts and CI Practitioners

  • Anyone involved in solving operational challenges

Program Features

100% Online & Flexible Learning
✅ Downloadable Templates, Checklists & Case Studies
✅ Real-World Applications Across Functions
✅ Certificate of Completion from AIG
✅ Language Options: English & Hinglish
✅ Access to AIG’s Lean Learners Community

Why Choose AIG's Problem Solver’s Toolkit?

Integrated Learning Path
Learn how A3, RCA, and PDCA work together for a complete, end-to-end problem-solving process.

Expert-Led Content
Courses are designed by experienced Lean professionals with practical insights and field-tested strategies.

Hands-On, Practical Approach
Solve real problems through guided exercises, templates, and industry case studies.

Long-Term Value
Gain access to reusable templates, frameworks, and reference materials you can apply in your role immediately.

Empower Your Team
Foster critical thinking and a structured improvement mindset across your team or organization.

Who Should Attend AIG's Program?

Key Features of Lean Problem Solver’s Toolkit

Instructor-Led Sessions

40 hours of high quality Instructor led training.

Hands on training on Data Analysis

Hands on training on Data Analysis using Minitab and live project data.

Lean Six Sigma Project

Mentor 5 Six Sigma projects to enable certification.

Get trained by Experts

At AIG get trained on lean six sigma master black belt by practicing Master Black Belts.

Flexible Class Timing

Classes at AIG can be planned as per your availability. You can attend classes in multiple of 2 hours i.e. classes can be arranged for 2,4,6,8 hours.

Flexible Payment and EMI options

You can pay your fee in installments or we can help setup EMI from the bank.

IT Driven relationship mgmt

We use Technology to make our relationship more transparent and accountable. You can download our Android App for ease.

Rich Knowledge Content made available

Get access to 100s of completed lean six sigma projects, articles and participate in discussions with industry experts.

Placement Assistance

We provide support to help you get placed. We help with interview preparation, resume building and alumni network for placement.

This course includes:

₹15,999

The Lean Problem Solver’s Toolkit is a comprehensive, beginner-friendly training bundle that equips professionals with three powerful tools—A3 Problem Solving, Root Cause Analysis (RCA), and PDCA (Plan-Do-Check-Act). It’s ideal for team leaders, engineers, quality managers, Lean Six Sigma practitioners, and anyone involved in operations, quality, or continuous improvement across industries like manufacturing, IT, healthcare, and services.

You’ll learn how to:

  • Approach and define problems systematically

  • Conduct in-depth root cause analysis using tools like 5 Whys and Fishbone diagrams

  • Apply A3 thinking to communicate solutions clearly and concisely

  • Use the PDCA cycle to implement, test, and sustain improvements

  • Lead effective Kaizen or improvement initiatives with confidence

The toolkit includes:

  • 3 focused courses: A3 Problem Solving, RCA, and PDCA

  • Downloadable templates (A3 reports, RCA worksheets, PDCA planners)

  • Real-world case studies and guided exercises

  • Bonus materials like storyboard templates and sample case walkthroughs

  • Lifetime access to all content and a Certificate of Completion from AIG

The total learning duration is approximately 8–10 hours, designed for flexible, self-paced online learning. You can complete the course at your convenience and revisit any part of the material at any time with lifetime access.

This isn’t just a theoretical overview. The Lean Problem Solver’s Toolkit:

  • Combines A3, RCA, and PDCA into an integrated problem-solving system

  • Is taught by industry experts with real-world experience

  • Offers practical, hands-on tools you can use immediately

  • Focuses on sustainable solutions, not just quick fixes

  • Supports you with templates, case studies, and access to the AIG Lean Community

Course Advisor

Neha Sharma

Neha Sharma

Lean Six Sigma Consultant

Neha Sharma, a certified MBB, PMP and LA for several ISO Standards has had experience of training greater than 1000 Six Sigma Professionals for Black Belt and Green Belt programs. She has helped several firms with success change implementations.

Pranay Kr

Pranay Kumar

LSS MBB, LA ISO 9001, 27001, 14001, 45001, 20000-1, 22301. 22001. IATF, 31000, ITIL Practioner, Prince2 Practioner, Scrum Master Etc.

CEO and Principal Consultant @AIG, Pranay has had an illustrious career of over 2.5 decades helping companies become profitable and organized. He has been instrumental in the setup of Management Systems, Lean Six Sigma Implementation, Project Mgmt framework, etc. He has mentored more than 20000 professionals in Lean Six Sigma, ISO Standards, Project Management, Digital Transformation, etc.