Define Phase

How to do Six Sigma Project - Session 1 - Define Phase - Including new Change Mgmt Tools.

Define Phase

Class Notes

 

 

                                                                 

 

 

 

Contents

Step 1 : Either a problem has been identified / or improvement opportunity. 2

Step 2 : Once the problem or Improvement Opportunity has been identified. 3

Step 3: Gather their Voice. 3

Step 4: Convert Voice to CTQ – Critical to Quality. 3

Step 5: Create Project Charter. 4

Business Case. 4

Problem Statement/ Opportunity Statement. 4

Goal Statement. 4

Scope Statement. 4

Roles n responsibilities. 4

Milestone. 5

Communication Plan. 5

High Level Process Map (COPIS). 6

 

 

 

 

Define Phase

Sales Pitch

Purpose

  1. Getting the Sponsor to approve our project idea
    1. Funding
    2. Data
    3. Approvals
    4. Time Allocation for resources
    5. Resources
  2. Change Mgmt Strategy outline
    1. What is in it for me?
  3. Project Management Framework
    1. Timeline
    2. Resources Needed
    3. Risks Associated

 

 

 

 

 

Project Commencement

 

Step 1: Either a problem has been identified / or improvement opportunity

 

 

 

Voice of Customer

      • One of the customer promises (SLA)– Org hasn’t been able to achieve it (VOC)
        • Healthcare Company has promised disbursal in 48 hrs – and it hasn’t been able to achieve it
        • BPO org one SLA around Handling time is not meeting target
        • OTD promise from a firm is not being met
      • SLA Missed
      • Customer Complaints
      • CSAT/NPS Survey scores are pretty poor or you are receiving poor feedback
      • Reward and Penalty Metric
        • BPOs INTUIT – NPS Target 62% - triggered a penalty of 24000$ and if were to achieve 68% NPS – Reward of 18000$

Voice of Business

      • Business Metric
        • Margin,- BPO std = 40%
          • Margin = Rev - Cost
        • Revenue
        • CSAT (VSAT)
        • Attrition
          • Low tenured/ lesser salaries
        • Shrinkage hasn’t been able to live its target.
        • Rejection
    • -6% - positive

COPQ (Cost of Poor Quality) will result in Cost Increase, CSAT goes down

      • Rework
      • Repair
      • Recall
      • Rejections
      • Bad branding

First Time right (FTR) or First Time Yield

 

RTY (Rolled Throughput Yield)

Let’s say a BPO needs to hire 40 people at entry level positions

Advertisements were rolled out and about 4000 resumes were received

  • Upon verification of these 4000 resumes – we saw that only 800 fit the bill (only 800 people fit our hiring criteria)

FTR = 800/4000  

  • Typing test was done for these 800 – only 300 could achieve their score 

FTR = 300/800

  • Ops Interviews were done for these folks – 200 people cleared their rounds

                FTR = 200/300

  • Final interview was done for 200 – and 60 finalized

                FTR = 60/200

  • Hr discussion led to 25 offers being rolled out

                FTR = 25/60

  • 19 people accepted the offers made

                FTR = 19/25

  • 7 actually joined.

                FTR = 7/19

Rolled Throughput Yield = 800/4000 * 300/800 * 200/300 *60/200 *25/60 *19/25 *7/19

RTY = 7/4000

ISO 13053 – Six Sigma

OTD (On time Delivery)

    • Project Planning
    • Supply chain process

Number of Problem Reports

    • Incident Tickets

Return Rate

VOE – Voice of Employee

    • Employee complaint
    • Employee Satisfaction
    • Attrition

 

 

 

Example:

VOC –

  • Poor response Rate
  • Poor CSAT
  • Quality of Scans (GMB addition on Google Maps)
  • Coverage
  • Repeat Customer calls

Voice of Business

  • Revenue Increase
  • Margin
  • Automation – to improve Speed/Accuracy/ Cost (Head Count Reduction)
  • High Attrition
  • Poor Accuracy Scores
  • Shrinkage high
  • Loss of Business

COPQ

  • Returns
  • Product Quality
  • Poor FCR/FTR
  • Poor Communication triggering Customer contacts
  • Rejections high

FTR

  • High external errors
  • Cycle – OTR - Order to remittance

 

 

 

 

  •  

Project Define Phase

Sales Pitch

  • Why this and not something else
  • Why now?
  • What is needed
  • What is the timeline
  • Change Management involved

Must not do:

  • Tell him the cause of the problem
  • Tell him the fix

Random project choices can be dangerous.

AIG Metrics

  • People Cleared Projects
    • %
  • How many people
  • Feedback
    • Content – More user friendly
    • Training Delivery
  • Relate to their work
  • Examples
  • 3 Important
    • Goodwill in market
    • Jobs
    • Admissions in a year 1200

Step 2:Identify Stakeholders

Once the problem or Improvement Opportunity has been identified

Identify the stakeholders involved in the project

NPS / CSAT

People involved in this theme and make list of them

Step 3: Gather their Voice

  • Articulates the measurable Metric
  • Generic response

Sample Comment

 

Twitter Comment – Unhappy with Amazon service – we should reach out to the stakeholder and seek the metric – TAT of delivery/ Quality of Product/ Customer Service…

Sr VP Ops (Verbatim – Meeting / Email / MBR / CSAT Survey)

Cycle time is a penalty metric and not meeting the same not only yield penalty for the process but has cascading effect and results in backlog creation resulting in OT pay-out and poor customer experience. This is a very critical account not just because it has high revenue but also because of opportunities of account penetration. We need immediate action”

 

  • Voice which has the measurable metric(CTQ) of improvement.
  • Generic Statement which does not give u the Measurable Metric
    • I am unhappy with service provided – Speak to customer and find the CTQ

AIG is not meeting my expectation – CTQ not clear – Hence talk to the person and get clarity on what is the problem

AIG trainer is not training well. CTQ – Training Quality

Step 4: Convert Voice to CTQ – Critical to Quality

                If multiple CTQs, you need to prioritize and get Sponsor acceptance

Handling time is a penalty metric and not meeting the same not only yield penalty for the process but has cascading effect and results in backlog creation resulting in OT (Over Time) pay-out and poor customer experience. This is a very critical account not just because it has high revenue but also because of opportunities of account penetration. We need immediate action”

All things marked in RED are measurable metric

 

Handling time is too high. We need something drastic to happen and not short term fixes which don’t last. NPS (Net Promoter Score)is critical to us and most customers in the detractor zone for us owe it to high handling time and poor FCR. (First Call resolution)

3 identified CTQs marked in Red

 

 

Step 5: Create Project Charter

Sales Pitch to get approval for the project.

Getting approval from the Sponsor for the project.

During the project

  • we may need financial assistance,
  • data which is outside our dept,
  • people to spend time on this engagement etc

Build a story board to get the Sponsor to approve the project idea.

 

 

Business Case

Justification for why is the project necessary.

  • Why now
  • Why this
  • What is the consequence if we don’t take it up right now

 

 

Why is the project necessary?

  • Show benefits (reduce over time, increase customer experience)
    • Reducing Customer Complaints – Increase repeat business, reduce penalties, loss of business will be reduced etc.
  • Show Fear (This is a 1 Million $ account – Customer may go away)

 

­­­­­­­­­­­­­­­­­­­­______________________________________________

BGC----- 80% not meeting its target of 15 days TAT

= 4000 * 80/100 * 15 * 30 *8 * 75 = 864 Million

BlackBerry Phones

500,000 *7/100 * ¾ *

30 Min

30*25000*50000/168

___________________________________

Cost of Employee – 13.5 $ - 8$

12000 * 5 * 70 *  160 * 12 = 8064 Million/10

 

 

Business Case – High level view of the process, Problem (or the improvement opportunity) and Consequences (Dollar value will be very helpful)

Example

In order to access customer loyalty and experience we conduct CSAT once every month. In the last few CSAT surveys we see that the CSAT is very low compared to what the top management wants.

As a consequence, loyalty will be low – repeat business, referral will be down – can impact market share, branding will go down, churn could increase, premium will not get paid

 

 

Problem Statement / Opportunity Statement

  • High Level view of the process
  • Problem – Duration of data analyzed and numeric description of the problem
  • Consequence – Whatever has been mentioned in English in the Business case, convert all of that into numbers.

 

Std Practice

High level view of the Process

  • XYZ is a large insurance firm which has outsourced its back office ops to our firm. And we have 40 seater 9 by 5 support for the same.
  • AMHI is a large Healthcare Insurance Provider working pan india providing HC Insurance and it measures Customer Loyality through NPS Survey…
  • In order to access customer loyalty and experience we conduct CSAT once every month

Problem/Opportunity

  • Having looked at data for past 6 months, we see that Handling time mean is at 5 min against Service Level Agreement of 3.4.
  • In the past 6 months we have seen that there is 12% of attrition in the company, leading to
  • In the last few CSAT surveys we see that the CSAT is very low compared to what the top management wants
  • NPS at AMHI is at considerably low

Consequence of the problem

  • which is leading to 19000$ fine every month and also impacts customer experience. Leads to backlog creation and OT payout – hence a project a necessary
  • High attrition could have impact on quality of work being done. Quality Score is a penalty metric and will have impact on customer experience as well. Hence project is necessary
  • As a consequence loyality will be low – repeat business, referral will be down – can impact market share, branding will go down, churn could increase, premium will not get paid
  •  
  •  

AMHI is a large Healthcare Insurance Provider working pan india providing HC Insurance and it measures Customer Loyality through NPS Survey. The NPS Score in the year of 2019-2020 is considerably low. As a consequence loyality will be low – repeat business, referral will be down – can impact market share, branding will go down, churn could increase, premium will not get paid

 

 

XYZ is a large insurance firm which has outsourced its back office ops to our firm. And we have 40 seater 9 by 5 support for the same.

 In the past few months we have seen that there is high amount of attrition in the team, leading to impact on quality of work being done. Quality Score is a penalty metric and will have impact on customer experience as well. Backfill hiring has also impact increase in hiring and training cost. There is increase in backlog resulting in over- time payout.  Hence project is necessary.

Having looked at data for past 6 months, we see that our SD % is with these numbers: Min =, Q1, Median = , Q3=… Max =kn against a target of 90%.

As a consequence, rework cost is around 4.39 Million,

Repeat Business –

Satisfied Customer – Repeat Order value from satisfied Customer = 300 Million

3000 = 30 Cr

1 = 3cr/30000

 

BGC

4000 *20 * 8 * 25* 70  = 11.2 Cr

 

 

 

 

 

Problem Statement/ Opportunity Statement

    • Here you mention the Business case elements – numerically
    • Problem
      • Duration of Data observed
        • Having looked at 6 months of data
        • Having looked at past 12-month data
      • What is the problem
        • we see that the mean of Hiring TAT is 50 days against agreed SLA of 30 Days, i.e. we are not meeting the target
        • We see that in the past one year we have 64% attrition in the process
        • Having looked at 12 months of data, we see that NPS Score is currently at -62% against a target of + 52.

 

    • Consequences
      • Magnitude
        • triggering penalty of 19000 $ every months and backlog created in past 6 months is 1324 units which led to pay out of X dollars as Over Time.
        • High attrition has impacted the quality Score where we see a dip from 95% to 84%, loosing 24 skilled people has had X$ of hiring & Training cost and SLAs of Handling time and ageing have breached their SLA and has led to OT payout of 3000$ to clear the backlogs.
        • Quality of work, loosing key resources, hiring cost going up, training cost, SLA impacted, OT Payout
        • Poor NPS has resulted in low repeat business for AMHI. Against an industry avg of 1.94, AMHI is currently at .25.

Having looked at past 12 month data, HT has been at Median (Min, Q1, Median, Q3, Max)

 

 

Goal Statement – should be in verb form

    • Project Target
    • To improve the TAT from Mean of 21 to mean of 16in next 4 months
      • Some statistical concepts of Confidence Level etc. will be used to fix this.
    • To reduce the attrition % from 64 (annualized) to 36 annualized in 6 months.
    • To improve CSAT from …. To XXXX in 5 months
    • To reduce HT to 100 sec in the next 4 months
    • To improve TAT if Hiring from X to Y days in 2 months
    •  

 

 

 

 

How to decide on Goal

  • Benchmarking
    • Internal Benchmarking
      • Gold SIPOC
    • Competitor benchmarking
      •  
    • Law of the land
      • IRDA
      • TRAI
      • FSA – 13 Day TAT for payout
    • Best Sub Group performance
      • Naveen J

Scope Statement

    • In Scope
      • All hiring for XYZ corporation other than ones mentioned in out of Scope
      • All associates will be considered in scope
      • Ops team for Noida office
      • Attrition reduction for people less than 9 months tenure in the firm.
    • Out Scope
      • Java related hiring
      • All people TL and above are out scope
      • Support team associated with the unit – HR, Admin, MIS are to be considered out of Scope
      • Teams from Pune location shall be considered out of Scope
      • This project will not consider people with greater than 9 months tenure in the firm

 

Roles n responsibilities

Identify the tasks or activities at hand and allocate these to people.

You must ensure that activities are broken into as discrete form as possible for them to make sense.

 

  • RASIC
  • ARMI
  • RACI
  •  

 

 

 

 

 

 

 

 

 

 

ARMI ,

Stakeholders

Define

M

A

I

C

Sr Mgr

AI

 

 

 

 

Mgr Ops

MI

 

 

 

 

HR Mrg

MI

 

 

 

 

HR POC

MI

 

 

 

 

Senior Associated

MI

 

 

 

 

SA2

MI

 

 

 

 

QA1

R

 

 

 

 

Qa2

R

 

 

 

 

Sunil MIS Mgr

R

 

 

 

 

 

  1. Approve R – Resource M – Member I – Interested Parties

ARMI is high level showcasing of people involvement in the project and does not provide great clarity on who has to do what in the project.

Resource is a temp allotted to a project.

Hence, unless the project is small or team is very close to each other, one must not use ARMI

 

GRPI

RACI

 

Timeline

Milestone

 

Stage

Start Date

End Date

Define

06 May

15th May

Measure

10th May

22th May

Analyze

TBD

TBD

Improve

TBD

TBD

Control

TBD

TBD

 

 

 

Communication Plan

One of the most important success factors in any project shall always be communication plan.

Message

Who

Audience

Medium

When

Remarks

Voice collected from Stakeholders

HR Manager

Project Sponsor

Email

Event Based

 

Create the Project Charter

HR Manager

All project Members

Email with attachment of completed project till define

Once the Charter is completed

 

Allocated Roles and responsibilities

Asst Mgr

All involved in project

Team Meeting& Email

Once RASIC has been created

 

Project Progress

Exec quality

VP Quality & Site Quality Leader

Email

Every 10 days

 

 

 

 

 

 

 

 

 

 

High Level Process Map (COPIS)

 

 

 

In Six Sigma we use SIPOC (or COPIS) to showcase 5-6 broad steps for the process at hand,

Customer

Output

Process

Input

Supplier

 

 

Executives have completed few calls

 

 

QC Team

Agents

Org

Client

Randomly chosen Calls for audit

Calls are randomly picked up by the NICE tool

  1. Nice Tool
  2. Calls made by the agents
  3. Available QCs on Nice
  4. Randomization tool on Nice
  1. Company itself
  2. Agents
  3. List provided by QC Manager
  4. Nice

QC Team

Agents

Org

Client

Allocated calls

Allocate Calls  to QCAs for Audit

  1. Nice tool
  2. Randomly chosen Calls for audit

 

  1. Company
  2. Nice Tool

QC Team

Calls picked for audit

QCA opens a call and checks against the available parameters in the QC Sheet

  1. Audit Sheet
  2. Allocated calls
  3. QCA availability
  1. Company or QC Process
  2. Nice
  3. Quality Team
     

 

 

Mark Pass or Fail or NA based on the call recording

 

 

 

 

All conditions in the checklist done, close the call and checklist

 

 

 

 

Final score calculated by the QC Sheet

 

 

 

 

QC Score published to QC TL and the respective agent

 

 

 

 

 

 

Pls create SIPOC or COPIs for Train ticket or flight ticket booking

 

C

O

P

I

S

 

 

Decide on date of travel and venue

Approved leaves/ holiday schedule

 

 

 

Open google to look for options for travel sites

Internet, machine

 

 

 

Select Site

Search terms. internet

 

 

 

Input date and venue information

 

 

 

 

Add other information as needed in the site

 

 

 

 

Choose time and other options available

 

 

 

 

Make booking

 

 

 

 

Pay

 

 

 

 

Print

 

 

 

 

 

S

I

P

O

C

HR Mgr, Family, Self, Calendar, Family member

Approved leave dates

Family preference, event

Decide the destination, and date

Decision on date of travel and destination of travel

Me, Family and travel partners (Train, Cab)

Me, Airtel, Self

System, internet, IRCTC login id, password

Logon to IRCTC Site

Logged on to IRCTC

IRCTC, Me

 

 

Check the availability of tickets

 

 

 

 

Make the booking

 

 

Bank, Me, Airtel

Payment amount, Credit/debit card, System, internet, Balance

Make Payment

Ticket has been paid for

IRCTC, Me, Bank

 

 

Take printout of ticket

 

 

 

 

 

 

 

 

 

 

Customer

Output

Process

Input

Supplier

Customer

Company

Customer reached the IVR

Customer calls a toll free number and reaches a IVR

Reason

Toll free number

Connection

 

Customer

Telecom Provider

Customer

 

 

Options provided to customer

IVR provides options for reaching relevant teams

Application providing options

Call

Company

Customer

 

 

Customer chooses the right option to reach the CS team

 

 

 

 

Calls land on agent’s desk

 

 

 

 

Agent picks the call and greets the customers

 

 

 

 

Seeks the reason of call and further probing is done

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S

I

P

O

C

Ops, Ops,

List of existing engagements, Stakeholder details, changes to previous list

Create list of respondents

Respondents list created

CSAT Process, CSAT Process Team

Hub Leaders

Existing engagement list/engagement status, Stakeholder details

Validate the list provided

Respondents list is validated/ final list of respondents

CSAT Process, CSAT Process Team

 

 

Upload list on share point server

 

 

 

 

Activate the workflow and do some dummy survey

 

 

 

 

If all well in the above process – final survey is triggered

 

 

 

 

Email requesting response on survey is sent to all chosen respondents

 

 

 

 

Weekly reminder sent to all non- respondents through email

 

 

 

 

Close survey in 4 weeks

 

 

 

 

Download the survey result

 

 

 

 

Create dashboard of CSAT

 

 

 

 

Share the results with Ops teams and next steps taken up

 

 

 

 

 

 

CTQ : Critical to Quality

Measurable attribute which will help define pass or fail

Good Employee

  • Adhere to org values
    • Innovation = Min
    • TRANSPARENCY –
    • Team Player – Help the team achieve its goal.
  • Good behavior
  • Meeting to KPIs
  •  

 

 

Org

 

6 yrs

 

Problems/ IO

>50 Failure –

Good Employee

  • Delivers KPI
  • No or less Unplanned absenteeism

Good Boss

  • Support u to enhance your skills
  • Good Appraisal- QACoE – 1.25%
  • # of people promoted 
  • Identify caliber
  •  

Good Company

  • Salary on time
  • Salary should be at par with market std
  • Appraisal %
  • Facilities
  • Perks
  • Learning Opportunities
  • Growth – Professional – Learning/Salary/Designation
  • Stability in the firm
  •